• Enhancing Garment Manufacturing Efficiency with SCALICX Factory Automation System
  • SCALICX, a prominent garment factory situated in Alexandria, Egypt, recognized the imperative need to modernize its manufacturing operations. With a commitment to efficiency and customer satisfaction, SCALICX partnered with Kulsys Technologies to implement a cutting-edge factory automation system. This system aimed to optimize production processes and provide real-time insights into manufacturing operations.

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SCALICX encountered significant challenges in material tracking, production monitoring, and order fulfillment transparency. Manual tracking methods led to inefficiencies, delays, and limited visibility across the production lifecycle. To overcome these obstacles, SCALICX sought a comprehensive solution that could streamline operations and enhance customer satisfaction. 

What We Did

Kulsys Technologies collaborated closely with SCALICX to develop and deploy the SCALICX Factory Automation System. Leveraging state-of-the-art RFID technology, we designed a robust tracking system to monitor material movement from warehouse intake to final product assembly. RFID tags and readers were strategically positioned throughout the factory, enabling seamless tracking and traceability. 

  

Our customized software solution integrated seamlessly with SCALICX's existing infrastructure, encompassing various manufacturing modules such as BOM management, purchase orders, sales orders, design tracking, and customer management. This integrated approach provided SCALICX with real-time visibility into production processes, enabling data-driven decision-making and proactive problem-solving. 

The Result

The implementation of the SCALICX Factory Automation System resulted in tangible improvements for SCALICX: 

Productivity increased by 90%

Real-time insights into production processes enabled SCALICX to optimize resource allocation and streamline workflows, leading to a significant increase in productivity.

Waste control improved by 75%:

Enhanced visibility and control over operations allowed SCALICX to identify inefficiencies and minimize waste, leading to cost savings and improved sustainability.

On-time delivery rate increased by 80%:

Proactive monitoring and alerts enabled SCALICX to address issues promptly, ensuring timely order fulfillment and enhancing customer satisfaction.

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Technology Used

Python, Maria DB, AWS, RFID, Cloud, React JS, Next JS 

 

In conclusion, the SCALICX Factory Automation System, developed by Kulsys Technologies, has revolutionized SCALICX's garment manufacturing operations. By driving efficiency, agility, and customer satisfaction, SCALICX is positioned for sustained success in an increasingly competitive market landscape. 

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